Trailing Cable Powered Transfer Cart on Steel Railway

Trailing Cable Powered Transfer Cart On Steel Railway
1. Presentation of Powered Transfer Cart
Our rail carts, often called material transfer carts, rail push carts or rail material carts, are ideal for manufacturing facilities and railway networks. Designed for low speed applications not areintended for use in high speed applications. These rail transfer carts are used for moving large loads of equipment or specialized machinery on rails in awiderange of areas . Models are available for capacities up to 300 tons. All models are provided with a standards mechanical parking brake, sealed bearing, and heavy duty wheels and axles.

2. Application of Powered Transfer CartUses of Material Transfer Cart:
For horizontal load transfers of a wide range of material, we have the heavy duty, high quality Transfer Cart solution you need. Transfer carts are used: to carry loads along assembly lines; transfer material from one work station to the next; store and transport an entire shift worth of production. They can even be used as a stable yet moveable machine base. With four different styles and standard capacities up to 60 tons, we have the solution you need and each style can be designed for your specific application.
PERFECT conceives and manufactures a wide range ofrailway guided transfer carts, battery poweredtrolleys, intelligentself-propelled trolleys, die carts, industrial flat trailers, tiltersand lifting platformsthat operate in manyindustrial fields: metallurgy, manufacture, oil andgas, die shops, shipyards, chemical plant, automotive, mining industry, aerospace, power generation,coal industry,paper mills, metalworking, warehouse and many others!



3. Parameter of Powered Transfer Cart

BTL SERIES TRANSFER CART TECHNICAL PARAMETER TABLE
Model		KPJ-2t	KPJ-5t	KPJ-10t	KPJ-16t	KPJ-20t	KPJ-25t	KPJ-30t	KPJ-40t	KPJ-50t	KPJ-63t	KPJ-80t	KPJ-100t	KPJ-150t
Rated Load(t)		2	5	10	16	20	25	30	40	50	63	80	100	150
Table Size(mm)	Length( L)	2000	3500	3600	4000	4000	4500	4500	5000	5500	5600	6000	6500	10000
	Width( W)	1500	2000	2000	2000	2200	2200	2200	2500	2500	2500	2600	2800	3000
	Heigth( H)	450	450	500	500	550	600	600	650	650	750	800	850	1200
Wheel base(mm)		1200	2500	2600	2800	2800	3200	3200	3800	4200	4300	4700	4900	7000
Rail Inner Gauge(mm)		1200	1435	1435	1435	1435	1435	1435	1435	1435	1435	1800	2000	2000
Wheel Diameter(mm)		Ф270	Ф300	Ф300	Ф350	Ф350	Ф400	Ф400	Ф500	Ф500	Ф600	Ф600	Ф600	Ф600
Wheel Quantity		4	4	4	4	4	4	4	4	4	4	4	4	8
Ground Clearance(mm)		50	50	50	50	50	50	50	50	50	75	75	75	75
Running Speed(m/min)		25	25	25	20	20	20	20	20	20	20	20	20	18
Motor Power(Kw)		0.8	1.5	1.5	2.2	2.5	3	4	5.5	5.5	7.5	7.5	11	15
Max Wheel Load(KN)		14.4	25.8	42.6	64.5	77.7	94.5	110.4	142.8	174	221.4	278.4	343.8	265.2
Reference Weight(t)		2.3	3.3	3.8	5	5.5	6	6.3	7.2	7.6	10.3	12.1	13.9	26
Recommended Rail Model		P15	P18	P18	P24	P24	P38	P38	P43	P43	P50	P50	QU100	QU100
Notes:1.Load capacity,table size and rail gauge can be customized. 2.Options:a.Cable reel( Spring type, magnetic coupling type,motor- driven type);b. Automatic stop when detecting obstacle or person, limit switches(to limit travel);c.Operation way(hand held control pendant,remote radio control or operation platform with the cart; d.Electrical parts(imported or made in China); e. power supply position( middle or two ends);f.Variable speed device(VFD); g.Can be designed to meet special working environment such as high temperature.

4. Advantages of Powered Transfer Cart
α:Low noise It causes low noise level.
β: Maximum safety Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
γ:Easy for operation These vehicles are easy to drive, so as soon as you get it you will be able to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
δ:Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both small and extremely huge loads for its modular fabrication and its high payloads: up to 300 ton for each trolley.
η:To Increase OutputThe multidirectional battery powered trolley on wheels minimizes forklifts and cranes usage, due to the lifting deck which allows to these poly directional battery-driven trolleys to lift and move the loads where needed.
θ:No limits for the SpacesThe steering battery-driven trolley is rather compact and with all the different types of steering: 90 degree, carousel, diagonal, compass and so on. And it can operate even in very narrow spaces.

5.Processing Line ofPowered Transfer Cart
CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the pliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.

6. Our Factory



7. Q&A
What Are The Advantages of Using a Transfer Cart?
For smaller loads, manual carts can be dedicated to specific work place activities such as shuttling materials. This often makes the carts more available for use. Transfer carts are more accommodating for moving long loads through restrictive passage ways or doorways. For heavier loads transfer carts are an excellent affordable choice for their ability to handle heavy loads. Transfer carts are compact in design and work well in areas with limited floor area. Another advantage over lift trucks is how the cart deck can be customized to suit specific loads.
What Product Handling Applications Use Transfer Carts?
1. Coils (V-Groove deck)
2. Tanks (size/stability for uniformly distributed loads)
3. Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
4. Sub-Assembly shuttle from one line to another line
5. Maintenance cart for motors and pumps
6. Equipment support (stand-off deck) for navigating loads to locations with a plant facility
7. Material shuttle for steel tubing (flat decking with guard rails)
8. Elevating platform for assembly process (integrated screw-jack table)
9. Sand casting (flat decking)