Workshop Usage 10 Ton Loading Capacity Die Cart

Workshop Usage 10 Ton Loading Capacity Die Cart

1.IntroductionPERFECT's heavy dutymaterial transport cartare movable platforms used for the horizontal movement of materials, assemblies and other items. It is powered by storage battery, which is installed on the transfer carts.Thetransfer trolleys are manual guide vehicles equipped with specialized drive systems which make it possible to easily, pcisely and safely move up to 200 tons. Usually the heavy dutymaterial transport cartare used to accommodate the needs of a wide range of industries including Steel, Aluminum, Automotive, Heavy Manufacturing and others.These heavy dutymaterial transport cartare designed to operate on floor mounted rails and are used to transport heavy materials across crane bays or in areas not serviced by an overhead crane.



2.Operating principle
This transfer cart get the power from the battery. The current is supplied to pulling motor through electric control system, which makes the car start, stop, move forward, turn around, change speed, etc. The transfer cart can run on curved rails and can use as ferry car. The battery powered transfer cart is suitable for all kinds of transport occasion since its travel distance is unlimited and low requirement to the track.

3.Application
Uses of heavy load material transport cart:
For horizontal load transfers of a wide range of material, we have the heavy duty, high quality Transfer Cart solution you need. Transfer carts are used: to carry loads along assembly lines; transfer material from one work station to the next; store and transport an entire shift worth of production. They can even be used as a stable yet moveable machine base. With four different styles and standard capacities up to 60 tons, we have the solution you need and each style can be designed for your specific application.


4.Applicable sites
PERFECT conceives and manufactures a wide range ofrailway guided transfer carts, battery poweredtrolleys, intelligentself-propelled trolleys, die carts, industrial flat trailers, tiltersand lifting platformsthat operate in manyindustrial fields: metallurgy, manufacture, oil andgas, die shops, shipyards, chemical plant, automotive, mining industry, aerospace, power generation,coal industry,paper mills, metalworking, warehouse and many others!


5. Parameter

Model		BXC-2t	BXC-20t	BXC-50t	BXC-100t	BXC-150t
Rated Load(t)		2	20	50	100	150
Table Size (mm)	Length(L)	2000	4000	5500	6500	10000
	Width(W)	1500	2200	2500	2800	3000
	Height(H)	450	550	650	900	1200
Wheel base(mm)		1200	2800	4200	4900	7000
Rail Inner Gauge(mm)		1200	1435	1435	200	2000
Wheel Diameter(mm)		270	350	500	600	600
Running Speed(m/min)		0-25	0-20	0-20	0-20	0-18
Motor Power(kw)		1	2.2	5	10	15
Battery Capacity		180	180	330	440	600
Battery Voltage		24	48	48	72	72
Running Time When Full Load		4.32	4	3.3	3.2	2.9
Running Distance for One Charge(km)		6.5	4.8	4	3.8	3.2
Recommended Rail Model		P15	P24	P43	QU100	QU100

6.Operation and Component
There are a variety of drive and control systems for theheavy load material transport cart. Drive systems include gear reducer, axle drives and individual wheel drives. A typical unit is equipped with a hand held pendant control which is used by the operator to control the transfer car to move backward, forward along the track. With an average travel speed of 20m/min, an operator can walk along with the car to operate the unit. The pendant can be provided to be mounted on any of the 4 corners of the vehicle to allow the operator to walk along the leading end of the vehicle during operation. And our transfer cars are also available with semi-automatic and fully automatic control systems to meet the needs of specialized applications.

7. production process

CNC Cutting Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding Weld the steel plate with automatic welding machine after the pliminary assembling
Post weld treatment Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.
8. Factory and Transportation



9. Q&A
Will A DieCart Be A Good Solution?
A good question to ask since there are many material handling solutions on the market! Which one is the right choice? For starters, transfer carts are moveable platforms used for the horizontal movement of materials, assemblies, and other items. Consideration must be given to the weight of the load and the travel requirements for the application.
What Are The Advantages of Using the Die Cart?
For smaller loads, manual carts can be dedicated to specific work place activities such as shuttling materials. This often makes the carts more available for use. Transfer carts are more accommodating for moving long loads through restrictive passage ways or doorways. For heavier loads transfer carts are an excellent affordable choice for their ability to handle heavy loads. Transfer carts are compact in design and work well in areas with limited floor area. Another advantage over lift trucks is how the cart deck can be customized to suit specific loads.
What Product Handling Applications Use DieCarts?
1. It can used in handling material of die and other as follow.
2. Tanks (size/stability for uniformly distributed loads)
3. Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
4. Sub-Assembly shuttle from one line to another line
5. Maintenance cart for motors and pumps
6. Equipment support (stand-off deck) for navigating loads to locations with a plant facility
7. Material shuttle for steel tubing (flat decking with guard rails)
8. Sand casting (flat decking)